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Key Functions of Mold Flux in Continuous Casting

1. Barrier Protection (Liquid Slag Layer)

  • Prevents air/molten steel contact to minimize secondary oxidation

  • Blocks carbon-rich layer interaction to avoid surface carburization (critical for low/ultra-low carbon steels)

  • Improves slab surface quality and reduces steel yield loss

2. Thermal Insulation (Solid Slag Layer)

  • Maintains stable meniscus temperature to prevent cold steel formation

  • Reduces thermal radiation for better working environment

  • Minimizes surface defects (cracks, porosity) by stabilizing meniscus conditions

3. Inclusion Absorption (Liquid Slag Layer)

  • Dissolves and assimilates refractory erosion products and deoxidation inclusions

  • Maintains consistent slag performance through controlled viscosity

  • Enhances steel cleanliness and surface purity

4. Lubrication Control

  • Reduces friction between strand and mold copper plates

  • Enables higher casting speeds with stable operation

  • Directly impacts process control and productivity

5. Heat Transfer Regulation

  • Ensures uniform slag film distribution for consistent heat extraction

  • Prevents crack formation caused by uneven cooling

  • Critical for peritectic steels where excessive heat flux worsens surface cracks

Process Optimization Considerations

  • Slag Design‌: Must balance viscosity, melting rate, and crystallization behavior

  • Temperature Management‌: Critical for maintaining proper slag layer structure

  • Composition Control‌: Al2O3/SiO2 ratio and flux components affect all functional properties

This version:

  • Uses concise bullet points for technical clarity

  • Maintains all original technical parameters

  • Organizes information by functional mechanism

  • Adds optimization considerations for practical application

The structure highlights cause-effect relationships between slag properties and casting performance. Would you like any specific aspects expanded further?


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